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Polyacrylamide / BetzDearborn AS1002 equivalent model can be replaced by Chinafloc EM3018

Anionic polyacrylamide liquid products are widely used across industries for water and wastewater treatment, sludge management, and clarification processes. Among these, BetzDearborn AS1002 is a high molecular weight, strongly anionic liquid flocculant that provides excellent performance in clarification, sludge dewatering, and influent treatment. It is manufactured in a true liquid form, which simplifies handling and eliminates the need for complex powder make-down systems. Its versatility, stability, and strong performance across different applications make it an important chemical in both industrial and municipal water treatment programs.
1. General Characteristics of BetzDearborn AS1002
BetzDearborn AS1002 is a highly anionic polyacrylamide liquid formulated for ease of application and superior performance. Unlike powdered polymers, this product is supplied as a true liquid, making it simple to feed directly without extended mixing or make-down. It exhibits chlorine resistance, enabling its use in treatment processes that employ disinfectants. The product is highly soluble, compatible with standard pumping systems, and performs well across a wide range of water chemistries.
Key features include:
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Strong anionic charge density.
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High molecular weight for robust floc formation.
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True liquid formulation with high solubility.
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Resistant to degradation in chlorinated waters.
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Excellent performance in both clarification and dewatering.
2. Application in Clarification Processes
One of the principal applications of BetzDearborn AS1002 is in influent clarification. Industrial and municipal water treatment systems often require the removal of suspended solids, silt, and colloidal impurities before further processing. AS1002 works as a flocculant aid that enhances the settling characteristics of suspended solids by bridging negatively charged particles into larger aggregates.
In lime and soda softening systems, AS1002 is particularly effective in forming fast-settling flocs, reducing carryover, and ensuring a clearer effluent. It has proven useful in both hot and cold lime softening units, where water is conditioned to reduce hardness. By accelerating the sedimentation process, AS1002 enables higher throughput and more consistent operation of clarifiers.
The use of AS1002 in river water pre-clarification systems is also noteworthy. Many industries draw raw water from natural sources such as rivers, which typically contain significant amounts of suspended matter and organic debris. Adding AS1002 before the clarification stage improves raw water quality, protecting downstream membranes, filters, and ion-exchange resins from fouling.
3. Application in Sludge Dewatering
Another major application of BetzDearborn AS1002 is sludge dewatering. Sludge generated in industrial and municipal wastewater treatment plants is typically high in water content, making it difficult and costly to handle, transport, and dispose of. By acting as a dewatering aid, AS1002 enhances the removal of water from sludge solids, producing a drier sludge cake and a clearer filtrate.
The product has demonstrated particular effectiveness in demanding sludge applications, such as blast furnace sludge treatment in the steel industry. In these cases, the polymer helps achieve higher solids recovery, cleaner process water, and reduced disposal costs. Dewatering performance translates into lower energy usage in drying operations, decreased sludge volume for disposal, and improved sustainability of treatment systems.
4. Application in Lime/Soda Softening Systems
In lime and soda softening processes, BetzDearborn AS1002 is used as a coagulant aid to optimize the precipitation of calcium and magnesium salts. Its strong anionic charge interacts with positively charged metal hydroxides, forming dense, settleable flocs. The product ensures faster settling and improved clarity in softened water.
Using AS1002 in these systems results in:
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Reduced carryover of fine precipitates.
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Cleaner softened water for boiler or process use.
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Improved efficiency of clarifiers.
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Decreased chemical consumption and maintenance requirements.
The ability of AS1002 to perform under both warm/hot and cold softening conditions demonstrates its flexibility and robustness across different treatment environments.
5. Advantages of Using BetzDearborn AS1002
The effectiveness of AS1002 in multiple applications offers several advantages:
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Ease of Handling: Being a true liquid, AS1002 eliminates the need for powder make-down equipment, reducing labor and simplifying operations.
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Versatility: Applicable in influent clarification, sludge dewatering, and softening systems.
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Chlorine Resistance: Stable in systems with residual chlorine, unlike some polymers that degrade.
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Process Efficiency: Produces cleaner effluent, drier sludge, and improved system throughput.
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Cost Reduction: Enhances dewatering to reduce sludge disposal costs and increases clarifier performance to lower chemical use.
6. Typical Industries Benefiting from AS1002
The applications of BetzDearborn AS1002 extend to a wide range of industries, including:
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Municipal Water Treatment Plants: For clarification of raw water and sludge dewatering.
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Power Generation: In softening and influent clarification for boiler feedwater preparation.
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Steel Industry: For dewatering blast furnace sludge and clarifying process water.
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Chemical Processing: In pre-treatment of raw water and waste streams.
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Food and Beverage Industries: For wastewater clarification and solids removal.
7. Operational Considerations
AS1002 can be fed neat or diluted with standard gear pumps. Because of its high solubility, it disperses quickly and uniformly in water treatment systems. It should be stored in appropriate tanks with minimal agitation to prevent degradation. The dosage depends on water chemistry, solids concentration, and specific plant conditions. Jar testing or pilot trials are often conducted to optimize performance.
Conclusion
BetzDearborn AS1002, a high molecular weight anionic polyacrylamide liquid, is an effective and versatile flocculant widely applied in clarification, sludge dewatering, and lime/soda softening processes. Its true liquid formulation makes it simple to handle and feed, while its strong anionic charge and molecular structure ensure robust floc formation and superior settling. Whether applied in municipal water treatment, power generation, steel manufacturing, or food and beverage wastewater systems, AS1002 delivers consistent results by producing cleaner effluents, reducing sludge volumes, and enhancing overall system efficiency.